The process engineer provides technical engineering support to Production, R&D, and Quality for implementation, maintenance, and improvement of manufacturing processes.
Responsibilities
- Leads development and implementation of new manufacturing process equipment, from conception and RFQ through start up following IQ/OQ/PQ process and all required documentation (Work Instructions, PFMEAs, etc).
- Defines manufacturing processes, performs capability studies, and reduces process variation to improve safety, quality, throughput, and sustainability.
- Participates in new product/process development by assisting R&D and Quality Engineers during the Development Process.
- Leads projects for introduction of Lean philosophies such as setup reduction/SMED, Poke Yoke, and automation/Jidoka.
- Analyzes and implements projects to reduce costs of manufacture.
- Provides technical assistance to maintenance on machine troubleshooting and repair. Act as liaison to equipment manufacturers.
- Designs tooling and works with vendors to source.
- Performs time study and cycle time analysis to aid in creation of labor standards, machine time standards, and line balancing.
- Uses software for design, communication, and analysis of data: AutoCad, Solidworks, MS Word, MS Excel, MS Powerpoint, and/or Minitab.
- Utilizes knowledge of basic mechanical, electrical, and control systems of machines along with technical understanding of material properties (fluids, knitted and/or nonwoven) to solve product quality and process issues.
- Participates and works within ISO 9001 quality standards guidelines in accordance with Contec’s quality goals.
- Others may be assigned.
Competencies
Problem Solving: Makes sense of complex problems, sometimes with contradictory information, to solve the root cause of process issues then implements fixes to prevent recurrence.
Plans and Aligns: Prioritizes work plans to meet commitments aligned with organizational goals; breaks down project steps into appropriate actions and milestones; anticipates and adjusts for problems or roadblocks; can quickly sense what will help or hinder accomplishing a goal.
Decision Making: Selects a timely and correct course of action that keeps the organization moving forward; makes good process and project decisions based on a mixture of analysis, wisdom, experience, and judgement.
Communicates Effectively: Develops communications that convey a clear understanding of the unique needs of an audience; provides timely and helpful information about technical elements of a process or status of a project.
Functional/Technical Skills: Has the technical knowledge to troubleshoot, maintain, and repair process equipment; picks up on technical skills or ideas quickly; utilizes technology to work more efficiently and effectively; readily learns industry and equipment standards and technology to find solutions to process problems.
Drives Results: Consistently achieve project goals under tough circumstances; has a strong bottom-line orientation; persists in accomplishing project objectives despite setbacks; pursues everything with energy, drive, and the need to finish.
Strategic Mindset: Anticipates future trends for process needs; creates competitive and breakthrough strategies that connect vision with action.
Innovation and Creativity: Creating new and better ways for the process areas to be successful; has good judgement about which ideas and suggestions will work.
- Ability to work in a team environment.
- Performs duties with the highest regard for safety and quality.
- Ability to understand and follow site protocols, policies and procedures.
- Able to demonstrate support and adherence to Contec’s core values: respect for others, doing “whatever it takes” within Contec’s core values, vision and strategic direction, exhibiting integrity, having a tolerance for risk, understanding there is life outside of work, enjoying the ride.
Qualifications/Requirements
EDUCATION and/or EXPERIENCE
Bachelor's degree (B.S.) in Engineering or Material Science from four-year College or university; and seven to fifteen years related experience.
CERTIFICATES, LICENSES, REGISTRATIONS
None are required for this position. Lean Six Sigma Belts (Yellow, Green, Black) and PMP Certification are highly desirable.